How does the intelligent CNC machine tool automated production line optimize the processing flow for multi-process integrated processing?
Publish Time: 2025-02-12
For multi-process integrated processing, the intelligent CNC machine tool automated production line optimizes the processing flow through a series of innovative technologies and designs, significantly improving processing efficiency and precision.
1. Efficient collaboration between dual electric spindles and dual power turrets
Parallel processing capability: The dual electric spindle design allows the machine tool to perform two independent processing processes at the same time, such as turning and milling, or simultaneous processing of two different parts.
The dual power turret provides more tool options and faster tool change speeds, allowing the machine tool to quickly switch between different processes, reducing tool change time and waiting time.
Process concentration: The processing of multiple processes is completed by one clamping, reducing production auxiliary time and error accumulation caused by clamping changes. It is suitable for the processing of complex workpieces and can significantly improve processing efficiency and precision.
2. Advanced CNC programming and simulation technology
CNC programming: Programming with advanced CAM software can accurately simulate the processing process, predict and solve potential processing problems. Consider the characteristics of dual electric spindles and dual power turrets during programming, optimize tool paths and cutting parameters, and improve cutting efficiency.
Simulation technology: Perform simulation before actual processing to verify the correctness and feasibility of the processing program. Through simulation technology, possible processing problems can be discovered and solved in advance, reducing trial and error costs and time.
3. Intelligent monitoring and adaptive adjustment
Intelligent monitoring system: Real-time monitoring of machine tool status and processing parameters, such as spindle speed, feed speed, cutting force, etc. According to the monitoring data, timely adjust the processing parameters to adapt to different processing requirements to ensure the stability and safety of the processing process.
Adaptive adjustment function: The machine tool can automatically adjust parameters such as tool compensation and cutting speed according to the actual situation during the processing to maintain the best processing state. Reduce manual intervention and downtime, and improve processing efficiency and accuracy.
4. Optimize process planning and tool path
Process planning: Through in-depth analysis of the part processing technology, reasonably arrange the turning and milling processes to achieve the optimal combination of processes. Consider factors such as the shape, size, and material of the workpiece to select appropriate processing strategies and tools.
Tool path optimization: By optimizing the tool path, the idle travel time is reduced and the cutting efficiency is improved. The high-speed cutting (HSC) technology is adopted to greatly improve the processing speed while ensuring the processing quality.
In summary, the intelligent CNC machine tool automated production line has significantly optimized the processing flow in multi-process integrated processing through its unique design and technological innovation. These optimization measures not only improve the processing efficiency and accuracy, but also reduce production costs and downtime, providing strong support for the transformation and upgrading of the manufacturing industry.
